PCM solutions are substances that can store and release large amounts of energy to maintain a specific temperature range over a long period of time.
A phase change material absorbs and releases thermal energy in order to maintain a regulated temperature.
The reverse cycle occurs as the external temperature cools. The PCM, now in its liquid phase, can release the heat it absorbed as the external temperature decreases. During this time period, the PCM solidifies and provides a warming effect.
Microtek currently concentrates on organic PCMs and offers raw PCM Blends as well as three forms of microencapsulated PCM: slurry, wet cake and dry powder.
These forms have their own unique advantages and are best suited to certain applications.
This is the phase change material itself in its' simplest form. The material is a solid below its' melt point and a liquid above its' melt point.
The material can be melted above its' melt point and then poured into the suitable container (pouch, piping, plastic molded parts, etc.).
Unencapsulated parrafin PCM Blend.
-30C, -10C, 6C, 18C, 24C, 28C, 32C, 37C, 43C and 58C.
Microencapsulation of the PCM creates a tiny, microscopic container for the PCM. The PCM is contained in this capsule during its solid and liquid state.
The PCM microcapsules can be incorporated directly onto textiles, into latex or PU foams, into adhesives, into insulation, etc.
Slurry: ~35- 45% solids aqueous suspension
Wet cake: ~70% solids, 30% water
Dry powder: >97% solids
-10C, 6C, 18C, 24C, 28C, 32C, 37C, 43C and 57C.
Phase change materials are unique as they provide completely passive thermal regulation – no power is needed to create this thermal regulation. In addition, PCMs can be used over and over again.
Can phase change materials (PCM) be a valuable part of a thermal management solution? These ten facts can help you answer that question and determine what PCM might be right for you.
We have extensive knowledge in the application of phase change materials.
Chemical Compatibility
Micronal/fibratek
Avoid: perchloroethylene, acetone, and THF
nextek/vivtek/MPCM
Recommended: Non-Polar, aprotic solvents, water
Dispersing Aids
Rheovis AT120 (Visc. Modifier)
Sokalan AT120 (Thickener)
nextek/vivtek/MPCM
CTAB (Surfactant)
Tween (Non-ionic Surfactant)
Span (Non-ionic Surfactant)
Sodium Laure Sulfate (Surfactant)
CTAB (Surfactant)
SDBS (Surfactant)
Recommended Materials and Binders
Micronal
Acrylates, Acetates, Polyethylenes, Polystyrenes, Foams, HSL, epoxy and resins.
nextek and MPCM
Acrylic-based
Urethanes-based
Pumping Methods
Recommended: Diaphragm Peristaltic Progressive Cavity
Avoid: Gear Pumps
Mixing and Blades
Recommended: Pitched Blade Turbines, Sweep or Prop Blades
Avoid: Cowles Blades and High Shear mixing
Mixing Parameters
Speeds vary based on vessel size, fill level, and viscosity. Low speeds to deter cavitation.
The Microtek Development Kit assists you in identifying the best solution for your specific requirement. By selecting up to three specific PCM samples: type, form and temperature, the Development Kit provides the resources to personally test and experiment with the PCM materials to determine the best performance for your application.
Beverage Containers
Need your coffee to stay hot? Need your drink to stay cold?
Vaccines
Many vaccines are temperature sensitive. PCMs in combination with innovative packaging designs help agencies around the world dependably transport vaccines to remote locations in developing countries.
Mattresses
Microencapsulated phase change materials provides the right about of thermal control to allow for a cool, comfortable night sleep – every night.
Furniture
Dayton, OH 45439
Phone. 937.236.2213
Fax. 937.236.2217